Hub Motor Kits: A Complete Guide & Application Introduction

Source:SiAECOSYS 2026/3/23 13:43:02

Hub motor kits are all-in-one electric conversion solutions for two-wheelers including electric scooters, e-bikes and light electric motorcycles, integrating a BLDC hub motor with a matching controller, speedometer, throttle, wiring harness and other essential accessories.

Designed for easy installation and direct assembly, the hub motor kits eliminate the trouble of separate component matching, and provides a stable, high-performance power system for electric vehicle building, refitting and production.

As the most popular conversion kit for light electric two-wheelers, hub motor kits are favored for their compact structure, low maintenance and strong adaptability.

Core Components of a Standard Hub Motor Kit
A full-function hub motor kit usually includes 5 key parts, each undertaking a critical role in the power system:
 - BLDC Hub Motor: The power core of the whole kit, directly installed in the wheel hub, drives the wheel to rotate without additional transmission parts;
 - Electric Controller: The "brain" of the system, adjusts motor speed, current and torque, and protects the motor from overvoltage, overcurrent and overheating;
 - Speedometer: Displays real-time riding data such as speed, voltage, battery capacity and mileage, with adjustable parameters for different usage scenarios;
 - Throttle: The man-machine interaction part, controls the motor's power output and realizes speed adjustment;
 - Complete Wiring Harness: Integrates ignition switch, relay, flasher and DC-DC converter, connects all components in a standardized way, and ensures safe and stable power transmission and signal communication.

QS219 10x2.15 1500W Hub Motor Kit: Parameter Advantages & Application Directions
Taking the QS219 10x2.15 inch 1500W V1 BLDC Hub Motor Kit as a typical example, this kit is a high-performance 72V electric conversion solution tailored for light electric scooters. 
All components are strictly matched for parameters, with a rated power of 1500W and a peak power of 3600W, and the maximum torque reaches ≥150N·m. It has the characteristics of high efficiency (≥89%), IP67 high-level waterproof and stable performance.
Hub Motor Kits

1. Urban Electric Scooter Production & Refitting
This kit is specially designed for 10-inch electric scooters (matching 90/90-10 tires), which is the standard configuration of mainstream urban electric scooters on the market. The 1500W rated power and 150N·m high torque can easily cope with urban road conditions such as flat roads, gentle slopes and crowded traffic, and the 72V voltage system ensures long battery life and stable power output.

Core Adaptability:
The hub motor adopts double axle with rim design, which is directly replaceable with the original 10-inch scooter wheel, and the installation is simple without modifying the vehicle frame;
IP67 waterproof grade of the motor can adapt to rainy and snowy urban weather, and the sealed structure effectively prevents water and dust from entering;
The complete wiring harness integrates ignition lock, flasher and 72V-12V DC-DC converter, which perfectly matches the lighting, turn signal and other electrical systems of urban electric scooters, and can be directly assembled for mass production.

2. Commercial Delivery Electric Scooter Operation
For food delivery, express delivery and other commercial delivery scenarios, this kit is an ideal power solution with high durability, low maintenance and strong adaptability as its core advantages, which fully meets the high-frequency use needs of delivery vehicles.

Core Advantages for Commercial Use:
The BLDC hub motor has no physical brush, no need for regular replacement of wearing parts, and the maintenance cost is extremely low, which reduces the downtime of delivery vehicles;
The maximum efficiency of the motor is ≥89%, which saves battery power and extends the single-charge riding range, meeting the long-distance delivery needs of urban distribution;
Fardriver ND72260-X80 controller with 260A protect phase current provides strong overcurrent and overheating protection, and can withstand the high-load operation of long-time climbing and full-load delivery;
Z6 throttle is equipped with 3-speed gear shift and S/BOOST boost button, which can switch between energy-saving mode and power mode according to delivery needs, balancing battery life and power.

3. Personal Custom Electric Scooter Modification
For electric vehicle modification enthusiasts who pursue personalized and high-performance riding experience, this kit has strong customization potential and can be adjusted according to personal needs to realize personalized modification of electric scooters.

Core Customization Points:
The SCJ5066-1 adjustable speedometer supports parameter setting and data display customization, and can monitor real-time motor status such as speed, voltage and battery capacity, with a mounting bracket suitable for 22-28mm diameter handlebars, easy to install and adjust;
Fardriver ND72260-X80 controller with Bluetooth function supports mobile phone connection and parameter adjustment, which can fine-tune motor current, torque and speed according to personal riding habits;
The motor supports a wide voltage range of 48-96V (default 72V), and enthusiasts can replace the battery with different voltages to adjust the power performance of the vehicle, matching the personalized needs of different riding scenarios.

Key Highlights of This Kit for All Application Scenarios
· Perfect Compatibility: All components (motor, controller, throttle, speedometer) are pre-matched for parameters, no need for secondary debugging, and support direct assembly and use;
· Easy Installation: Standardized interface and complete wiring harness, no professional modification technology is needed, and the installation can be completed with basic tools;
· Strong Environmental Adaptability: IP67 motor waterproof, IPX6 throttle waterproof and IP65 controller waterproof, which can adapt to various complex road and weather conditions in urban and suburban areas.

This QS219 10x2.15 1500W hub motor kit takes "practicality, durability and adaptability" as the core design concept, and its multiple advantages make it a versatile power solution for light electric two-wheelers, which can fully meet the needs of mass production, commercial operation and personal customization.